Common Electrical Issues in Industrial Machines

Electrical Repairs in Industrial Machines

In the fast-paced world of industrial machinery, downtime can be a significant concern for businesses, potentially causing costly and lengthy stopages which can play havoc with production schedules, and worse still customer orders.

Keeping your machines running smoothly all of the time isn’t always possible. Industrial machines are complex systems often driven by intricate electrical components. Motors, control panels, sensors, and wiring all contribute to the smooth functioning of these machines.

The breakdowns we see are not always avoidable for myriad of reasons, but when they do happen, you want fast and professional help from a qualified electrical industrial machine repair service, that specialises in diagnosing and rectifying issues within these crucial systems. 

Common Electrical Issues in Industrial Machines:

Common electrical issues we encounter

Some of the common issues that we often see contributing to a breakdown are often part of normal wear and tear:

• Accumulation of dust and debris
• Wear and damage of bearing over time
• Humidity and moisture
• Exposure to high temperatures and overheating
• Deterioration due to exposure to extreme heat
• Sudden power surges

Regular servicing and maintenance can go some way in preventing these issues, but it’s not always guaranteed. Some of the other issues we encounter include:

Faulty Wiring

Worn-out or damaged wiring can lead to electrical shorts, creating safety hazards and disrupting machine functionality, it’s best to assess and replace faulty wiring to ensure optimal performance.

Control System Malfunctions

Issues within the control panels or programmable logic controllers (PLCs) can result in erratic machine behavior. Fixing this issue involves troubleshooting and repairing these control system malfunctions, often best done by a specialist in Industrial machine repair.

Power Quality Issues

Industrial machines are sensitive to power quality, and fluctuations in voltage or frequency can wreak havoc on electrical components. Inconsistent power can lead to equipment malfunctions, overheating, and reduced efficiency. Installing power conditioning equipment and conducting regular power quality assessments can mitigate these issues.

Grounding Problems

Improper grounding can result in electrical noise, equipment malfunctions, and safety hazards. Grounding issues may stem from poor connections, corrosion, or inadequate grounding systems. Regularly testing and maintaining proper grounding ensures the safety of personnel and the integrity of electrical systems.

Overloading Circuits

Overloading circuits is a common issue, especially in dynamic industrial environments where production demands can vary. When circuits are overloaded, it can lead to overheating, tripped breakers, and potential damage to electrical components. Implementing load balancing measures and conducting periodic assessments can prevent overloading.

Sensor Failures

Sensors play a crucial role in industrial automation, providing feedback and control signals. Sensor failures can disrupt processes, leading to inefficiencies or, in critical applications, safety hazards. Regular calibration, inspection, and replacement of sensors are essential for ensuring accurate and reliable data.

What we do – Industrial Electrical Services

We can help identify and troubleshoot any electrical faults in your industrial machines, and understand the urgency of getting your machines backup and running quickly. With over 20 years experience in servicing machinery in commercial and industrial factories, its our specialty. 

Some of the services we offer include: